Pilot Light fails
to come on when power is switched on
Check to see that power cord is connected to wall receptacle.
Check Fuse.
Check pilot bulb.
Check for power at wall receptacle.
Check power cord for broken wire or unsoldered connection.
Check for faulty power switch.
Filaments fail
to light but Pilot Light comes on
Check for burned out power tube. Filaments are in series and fail to light
if even one only is burned out. If tubes are OK, check filament circuit
for broken wire or bad solder connection.
Amplifier will
not key when keying driver
Relay buzzes or chatters. Check to see that coax from the driver goes
to connector marked Transmitter and not the one marked Antenna. This condition
can arise also if the power from the driver is something less than 1 watt
even if the coax is connected correctly. Unit will not key even with sufficient
drive available and coax connected correctly.
Check the following. Check for voltage when keying driver at junction
of R8. C17, C15, R7 and D4. This is point G on the schematic. See photo
of Relay Board, Voltage measured should be approximately plus 3 volts
DC with 31/2 watts of drive. Lack of voltage could be caused by a cold
solder joint anywhere from the coax input to this point. Check Diodes
D3 and D4 for short or open. Check voltages at all terminals of TR2 and
TR3. See Voltage Chart. Replace faulty transistors if any. Check RY1 for
open coil or cold solder joint. Check for bad function switch. Relay keys
but no output from amplifier. Measure RF voltage at Point J on power amplifier
PC Board (90 T) when keying driver. If present, skip to next section of
Troubleshooting Chart. If no voltage is present. check coax from relay
PC Board to Point J on power amplifier board. See Photo. Check all relay
connections for both RY1 and RY2 for cold solder joints. If all connections
are OK. relay could not be closing or points could be corroded or burned.
It is possible if care is used to remove the plastic covers of the relays
to burnish the contacts.
Pre-Amp does not
work
The previous information pertaining to relays applies to this problem
as well. RY2 does not key when Pre-Amp Switch is turned on. Check for
broken wires from switch. This is easily checked as well as the operation
of the switch. Measure the voltage from the ungrounded side of the switch
to chassis ground. In the OFF position, the voltage is approximately plus
16 VDC. When the switch is turned on, the voltage will disappear as this
point is grounded through the switch. If there is no voltage with the
switch in the OFF position, check for a broken wire, bad solder joint
or open RY2 coil. Relay operates but Pre-Amp does not amplify. Check voltages
of TR1. Check for cold solder joints especially the eight connections
of the four RF coils, L1, L2, L3, L4. They may not go through the board
far enough. Check to see if D1 and D2 are shorted. Check all components
in the Pre-Amp circuit.
No or low output
from power amplifier
One or both 6LF6 tubes flat or burned out. Same as above with new tubes.
Check to see Output Switch is in HI position. Check voltage at point B.
It should be about plus 94 VDC with the output switch in the LOW position.
If there is no voltage at this point at all, check for short to ground
open R5 Resistor or shorted Zener Diodes D5 and D6. If the voltage is
excessively high, one or both Zeners could be open. Measure voltage at
Point L. If it is much over minus 17 volts, bias is probably not set correctly.
See Section on Tube Replacement.
DANGER: Following
measurements must be made with great care. Permanent injury or death can
result from accidental contact between these points and ground.
Measure voltage at
plate caps of 6LF6 tubes. If voltage is present, skip to next section
of Troubleshooting chart. If high voltage is not present, move to Point
N. If present at N, check Parasitic Chokes Z1 and Z2 for open circuit.
If no voltage is present here, move to Point O. If voltage is present
here, Plate Choke RFC1 is probably open. If there is no voltage at this
point, move to Point A on power supply board (90 PS). If voltage is present,
wire to bottom of RFC1 is broken or cold soldered. If there is no voltage
at Point A, problem is in power supply board or power transformer. Check
components BR1, C17 and C18. Check solder connections of all components
including power supply transformer leads to PC Board (90 PS).
If all voltages
are present but no output from amplifier
Check coax from loading capacitor to RYl for short or open circuit. Check
load and tune capacitors for bent blades causing short. Check all connections
for broken or bad solder joints. Check band switch for broken connections
or bent contacts.
Check Coils
L6 and L7 and all solder connections associated with coils.
Check coupling capacitor C10 for short or open.
Mode Switch does
not switch in delay on SSB.
Check for faulty switch, broken or badly soldered wire from switch to
PC Board and check solder connections of Relay Board of C16. Check C16
for short or low capacity. Replace
if faulty.
Meter does not
read when transmitting but there is output from the amplifier.
Check for faulty meter.
Check all wiring for open or shorted connections.
Check following components on PC Board (90T), R15, R16, C21, C22 & D9.
Check wire and connections from C21 and Antenna Connector J2.
A rare problem that occurs sometimes and is very difficult to track down
is the conductor material on a PC Board will crack. It is difficult to
find and usually shows up as an intermittent problem. Flexing the PC Board
will assist in locatinq the intermittent. This is caused by the loss of
connection or snort to ground between components. This can be repaired
by soldering a wire across the break in most cases. Loose hardware holding
the boards to the chassis can also cause the same symptoms.
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